• Costs reduction:
  • Reduced operators number.
  • Reduced consumption.
  • No air conveyors: less energy consumption and no filter costs
  • No rinser: less water and energy consumption.
  • Elimination of maintenance costs and change over times for the air conveyors.
• Ideal solution for lightweight bottles.
• Hygiene: a preform treatment system, the short connection between blowing and filling,
• the over-pressured environment are guarantee of high hygiene level.
• Extreme operating flexibility: wide range of bottles, necks and caps sizes. one of the fastest change-over available today on the market!
• Space saving and ergonomics: extreme compactness. Only one operator controls the whole system.

• Flexibility. With a simple conversion, the same unit can produce standard and hot fill containers.
• Higher outputs: 2,800 bottle per hour per cavity.
• Reduced Total Cost of Ownership (TCO).
• Electrically-driven stretching rods provide extra versatility in process fine-tuning and an easy control of timing, speed, acceleration and distance.
• Quick mold change-over system: very easy and fast.
• Several solutions to control preform hygiene.
• Heating oven with laminar ventilation and low consumption.

Transfer module is composed of transfer starwheels with grippers which transport the bottles by the neck to the filling monobloc.

• Extreme reliability: no hitches.
• Great flexibility: it can handle bottles of all shapes.
• Body guides are no longer necessary meaning a drastic reduction in change-over downtimes.
• Stainless steel fully draining basement and surrounded by protections to assure bottle hygiene.
• Overpressure system: the separation between the dry zone air (blowmolder) and wet zone air (filler) is assured.
• Quick change-over system which allows the handling of different diameter necks without the need for any tools.
• Bottle base cooling available on request.

• Modular solutions, with the possibility to fill several products in the same filling line.
• The complete range of fillers can be matched with the rotary blowmolder: isobaric fillers, gravity fillers and hot fillers, both mechanical level and electronic volumetric versions, including the weight filling solution
• The fillers in the Flextronic range can be configured in Xfill version: this means that the carbonating or mixing unit tank will be used as a buffer tank for the filler, which no longer has the product tank on board.
• Innovative and quick-change-over system
• Hygiene
  • Overpressure sterile air cabins with contamination control equipped with HEPA filters.
  • The transfer module and filler are pre-set for CIP/COP/SIP operations: a guarantee of the highest hygiene standards.
  • Solutions for the contamination reduction of preforms and caps.
  • Filling area protected by a Mini-Enclosure (isolator technology) for sensitive product handling.

Depending on the different operating conditions, we have designed different solutions:
Capstream
It is a gravitational cap feeding system designed to guarantee the highest efficiency of the Sincro Bloc versions, according to the most advanced state-of-the-art.
The caps arrive already oriented to the top of the feeder and descent by simple gravity to cap chutes, without compressed air (clean feeding).
Twin/single Hopper
The Twin Hopper is composed of two cap hoppers and relevant descent channel to the pick and place. In the event of a blockage on the first, the system passes automatically to the second, allowing the operator to remove the blockage without stopping the capping operations until the machine is empty.
When using a single type of cap the single hopper with reverse-rotation solution is available.
Flat Buffer
This is a dynamic buffer, positioned between the hopper and the pick and place,
and is composed of an horizontal rotating disk where a sufficient number of oriented caps is hold to guarantee an accumulation that allows the operator to clear the blockage and completely empty the system.