MASSBLEND

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Continuous beverage carbonation and mixing unit

Massblend is a compact continuous mixing unit for the automatic production of no-carbonated and carbonated beverage: the system uses the latest technologies in the mixing and carbonation field.
In this process, deaeration of water is carried out in a high-vacuum tank, while mixing and carbonation are achieved with an in-line proportional dosing system.

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HIGHLIGHTS

Highest final product standards in terms of quality, accuracy and repeatability.
CO2 dosing system with special nozzle and mass fllowmeter .
Starting, Stopping the mixer without syrup and product loss (i.e. flavour change or end of batch)
Xfill version available, for a direct integration with the filler.
Mass flow meter to control the CO2 quantity.
Extremely compact layout , thanks to the tank’s horizontal arrangement.
Very easy logistic: machines are packable in containers for fast installation and commissioning.

GENERAL FEATURES

In line proportional CO2 dosing system with mass flowmeter
Fully automatic process controlled by a PLC, menu-based 15-inch touch-screen operator control panel.
Frequency-controlled pumps.
Syrup quality check.
Highly hygienic design concept, for easy cleaning and to provide the highest levels of sanitation in the equipment.
Mixing ratio min ÷ max: 1 : 4 ; 1 : 10
Outflow rangeability: 1:4.
Gentle product handling.
Very easy logistics: machines are packable in containers for fast installation and commissioning.

FINAL PRODUCT PERFORMANCE

Carbonation min ÷ max: 1,5 ÷ 4,5 V/V
Dosing accuracy for CO2: ± 0,05V/V of CO2 or better (in steady conditions)
Dosing accuracy for syrup: ± 0,03 °Bx or better (in steady conditions)
Cpk capability > 1,33 related to final product.
Residual oxygen in the final beverage: < 1 ppm

PRINCIPLE OF OPERATION

Degassing
The inlet water is finely atomized by using a specific diffuser, the residual oxygen is removed from water by using the deaeration with high vacuum principle. A flow meter indicates the water that is sent to the mixing system by using a sanitary centrifugal pump.

Blending
The amount of water serves as a reference variable for the dosing of syrup. The flow meter measures the Brix value of the sugar syrup and uses the data to control the mixing ratio.
The syrup is dosed using a frequency-controlled pump, a modulating control valve and a pressure measuring device.
Utilising the constant pressure on the control valve, the syrup is dosed with highest accuracy. Practically 100% syrup utilization, including the mixing phase from the syrup room.

Carbonation
The CO2 is fed via a control valve and it is measured with a mass flow meter.
By means of a special injector nozzle the CO2 is finely dissolved to guaranteed the maximum solubility in the treated product utilising just the required amount for the beverage carbonation.

MODEL	CAPACITY
Massblend 12	Up to 12,000 l/h
Massblend 27	Up to 27,000 l/h
Massblend 34	Up to 34,000 l/h
Massblend 42	Up to 42,000 l/h
Massblend 54	Up to 54,000 l/h
Massblend 66	Up to 66,000 l/h

MASSBLEND APPLICATIONS

Preparation of CSD, juices, carbonated mineral water and other non carbonated products.

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SIPA

Learn about the Massblend system, designed for precise dosing and blending to enhance beverage quality and consistency. Explore its features

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