XTRA rotary blowing system

Rotary blowing systems for the production of PET bottles: maximum performance without compromise

XTRA is a concentrate of technology incorporating several important benefits: it's a bottle production system with the highest bhc output in the industry, the widest active process angle, unmatched bottle quality regardless of preform material (rPET, bio-based resins), energy saving across the board, extreme user-friendliness, and is a totally open system. This perfect combination of performance, speed, quality levels and savings leads to a reduction in Total Cost of Ownership.

HIGHLIGHTS

Best output: 2800 bhc. Faster than ever with the highest bottles per hour per cavity in the market.
Best active angle: 200°. With a wider active process angle, the plastic bottle is moulded without stresses in record time.
Energy saver: – 25% less energy used to produce PET containers.
Easy use: 100%. User-friendly, accessible and intuitive for operators at any level, easy use and maintenance.
Flexibility: 0.2-3.5L. The same machine produces top-of-the-range containers in various sizes and for a variety of applications.
Open system: 3x. XTRA can be easily integrated with other types of machinery to complement production range.

XTRA ROTARY BLOWER

XTRA Rotary Blowing System in industrial production

XTRA ROTARY BLOWER

XTRA combines technology evolution with productivity revolution.

XTRA ROTARY BLOWER 8 BLOWING CAVITIES

XTRA platform is designed to achieve top performance levels with the highest energy saving at the best possible speed in the market.

XTRA BIG

SIPA's solution for the production of LARGE SIZE containers up to 12 liters at high speed | SIPA

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Main features and advantages

Faster than ever with the highest bottles per hour per cavity in the market.Thanks to its 2800 bhc output, XTRA is the fastest blow moulder in its kind.

Working with a machine which ensures the highest number of bottles per hour per cavity means reducing the number of blowing moulds, accelerating size changeover times and cutting conversion costs. Solid kinematics and mechanical movements: XTRA provides the ideal combination of speed and quality.

With a wider active process angle, the plastic bottle is moulded without stresses in record time.

Designed to reach the highest performance levels in every respect, XTRA has a considerably wider process angle compared to market standards (+15%); this means that bottles are produced under ideal conditions even at very high speed levels.

Such a wide angle actually leaves more process time while operating at high speed, so that it is easier to handle even the most complex container shapes. XTRA makes available for the client a high-pressure air interval as long as 0.8 sec. (200° active process angle), with a max output of 2550 bhc, without in any way hindering product quality which is always outstanding

Energy saver: – 25% less energy used to produce PET containers

Energy saver: – 25% less energy used to produce PET containers - 2

Energy saver: – 25% less energy used to produce PET containers - 3

XTRA has been designed to optimize energy consumption while maintaining top performance levels. Its ovens are designed for outstanding energy saving, even during extremely complex processes. The new blowing unit guarantees the least possible dead volume, while the air recovery system during the pre- and post-blowing phase results in optimal use of the air required for processing.

Easy use: 100%. User-friendly, accessible and intuitive for operators at any level, easy use and maintenance

Easy use: 100%. User-friendly, accessible and intuitive for operators at any level, easy use and maintenance - 2

“Accessibility” is the keyword for the new XTRA blow moulder. This machine implements a truly intuitive HMI which allows for fast and safe adjustment of all operating parameters. The operator is guided through all assisted and scheduled maintenance work phases in the most user-friendly way. Full machine has been designed to guarantee a simple and quick format change-over, both for neck and mold, with no need for tools. Connectivity and simplicity in a single system.

The same machine produces top-of-the-range containers in various sizes and for a variety of applications.
One of the most distinctive elements in the new XTRA is its high flexibility during the production phase. This blow moulder is able to manage, along the same line, both hot filling and cold filling without having to modify the system.
The oven configuration is easily adjustable to various neck sizes (12/38 mm) and to mould bottles from 0.2 up to 3.5L in a simple way. Actually, the blowing press has two possible opening strokes: the small one allows XTRA to process bottles < 1.5L at the highest production rate (2550 bhc); the large one, instead, is for moulding bottles up to 3.5L with a 2400 bhc output. Such mechanical flexibility of the blowing press allows for the highest performance levels depending on the kind of bottle required.

XTRA can be easily integrated with other types of machinery to complement production range.
Born out of an evolutionary concept, has a technological architecture which makes it completely Open System and unique on the market in terms of features. This machine can be combined with other systems or be included in a production cycle in a truly innovative way, improving overall performance and energy saving levels, as well as line efficiency in a variety of ways:
- Sincro Bloc, the XTRA blow moulder can be associated with a filler, which is the standard device configuration for PET container production;
- Xtreme Sincro and Xtreme Sincro Bloc, can be perfectly integrated with Xtreme, the SIPA rotary platform for preform production, to create an exclusive production cycle which combines injection and blowing (Sincro), with the addition of filling (Sincro Bloc) along the same line;
- Xtreme Renew Sincro, with this configuration XTRA can be combined with a machinery producing food contact compliant preforms with up to 100% PET directly from post-consumer rPET flakes.
This is a unique configuration for PET containers worldwide, and it makes use of the whole Open System potentials in SIPA technology.

Materials

PET
rPET
OPP
Multilayer

Type

Standard and custom
Lightweight
Heat Set for Hot fill and pasteurizable
Ultra-Clean
Light barrier
Gas barrier
Humidity barrier
Aroma barrier
Active packaging

XTRA ROTARY BLOWING SYSTEMS APPLICATIONS

XTRA rotary blow molding systems can produce bottles for a wide range of applications: still and carbonated water, soft drinks, fruit juices, isotonic and sport drinks, functional drinks, tea, milk and milk-based products, edible oil and alcoholic beverages.

MODEL	BLOWING CAVITIES	MAX SIZE (L)	MAX OUTPUT (B/H)
XTRA	24	3.5	65,000
XTRA	20	3.5	54,000
XTRA	16	3.5	45,000
XTRA	14	3.5	40,000
XTRA	12	3.5	34,000
XTRA	10	3.5	28,000
XTRA	8	3.5	22,000
XTRA	6	3.5	17,000

Some big names in the edible oil business around the world have turned to SIPA for complete filling

MORE

CONTACT OUR EXPERTS

DOWNLOAD PRODUCT BROCHURE

XTRA rotary blowing system

Rotary blowing systems for the production of PET bottles: maximum performance without compromise

HIGHLIGHTS

XTRA ROTARY BLOWER

XTRA ROTARY BLOWER

XTRA ROTARY BLOWER 8 BLOWING CAVITIES

XTRA BIG

Main features and advantages

Materials

Type

XTRA ROTARY BLOWING SYSTEMS APPLICATIONS

Case histories for this product

SIPA PACKAGING DESIGN & SINCRO BLOC: A WINNING COMBINATION FOR BEYSU WATER

XTRA AND SINCRO BLOC POWER OUTEIRINHO'S EXPANSION

EXCELLENCE AND INNOVATION: COCA –COLA BOTTLERS NEPAL LIMITED'S JOURNEY WITH SIPA

LEADING THE WAY IN LABEL-FREE BOTTLES

SIPA AND OMEGA PACKING FOR SPIRITS PACKAGING

INDIAN PEPSI BOTTLER SETS ON FURTHER EXPANSION WITH SIPA

ITALCHIMICA APPRECIATES XTRA ROTARY BLOWMOLDER FEATURING PREFERENTIAL HEATING OVENS

FROM DANONE AND SIPA EASY TO RECYCLE LABEL FREE PET BOTTLES

HEALTH DRINKS LEADER DOĞANAY GIDA FINDS SIPA FIT FOR PURPOSE

NEKTAR GAINS XTRA INSPIRATION TO MAKE MORE BOTTLES

ÁGUA MONCHIQUE AND SIPA INNOVATE TOGETHER

SIPA SATISFIES SANGEMINI’S THIRST FRO TOP QUALITY BOTTLE PRODUCTION

News for this product

XTRA BIG: HIGH-OUTPUT PRODUCTION OF LARGE-SIZED BOTTLES

WHAT'S ON AT NPE 2024, ORLANDO | BOOTH #S19096

SIPA DESIGN AND LAB TESTING FOR WINE BOTTLES

SUCCESS IN DRINKING YOGHURT PACKAGING, FROM CONCEPT TO

SIPA HAS DESIGNS ON EDIBLE OIL BOTTLING LINES

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