ISOTRONIC G

Isobaric filling monobloc for glass bottle

Electro-pneumatic level filler for carbonated and still products in Glass, PET and RefPet bottles ISOTRONIC G has an innovative design and is equipped with special features for bottles filling and handling, which guarantee great advantages in terms of performance and operating flexibility. The valve is also able to fill non-carbonated products.
 
Related to this, Sipa also offers solutions for the production of carbonated and non-carbonated beverages with automation tools such as Massblend and Carbo-MW, using advanced mixing, degassing and carbonation technologies.

HIGHLIGHTS

  • RELIABLE, SIMPLE AND EASILY SANITIZED VALVE.
  • VALVE WITH HEIGHT ADJUSTABLE MOVING FILLING TUBE TO DEFINE THE LEVEL IN THE BOTTLE.
  • AUTOMATICALLY ENGAGED DUMMY BOTTLES.
  • FOAM REDUCTION SOLUTIONS ALLOW EXCELLENT FILLING PERFORMANCES EVEN AT AMBIENT TEMPERATURE.
  • REDUCED CHANGEOVER DOWN-TIMES.
  • VALVES MADE ENTIRELY OF AISI 316 STAINLESS STEEL
  • BOTTLES AND FILLING VALVES ARE PROTECTED BY SEPARATORS AGAINST THE GLASS FRAGMENTS IN THE EVENT OF BURST
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Main features and advantages

GENERAL FEATURES
GENERAL FEATURES - 2
GENERAL FEATURES - 3
  • Central tank with spray ball and stirrer (as option)
  • Entirely stainless steel (AISI 304) sloped base with collected draining points.
  • Reduced changeover down-times
  • Reliable filling valve, extremely simple and easy to clean.
  • CIP integrated in the carbo/mixer or filler skid (in option)
  • Simple to operate and great flexibility with selection of the various products/formats directly from the operator panel
  • Easier bottle handling: by not having the lifting cylinders bottle moves on a fixed plane.
  • User friendly touch screen HMI, with menu-based interface
  • Controlled contamination cabin and cap sterilizing unit available in option in order to enhance hygienic standards.
ADVANTAGES
ADVANTAGES - 2
  • Extremely flexible solution Glass, PET and RefPET with the same machine
  • Quick changeover for packages with different neck and bottle diameters with centralized filling level adjustment (no need to replace the vent tubes)
  • Flexible product deflection without deflector (swirling device without format change)
  • Automatically engaged dummy bottles
  • Extremely low foam production (snifting with vent tube raised inside the valve)
  • Separate air return circuit
  • Valve protection solutions against accidental bottle burst
  • Low maintenance thanks to the absence of a pneumatic lifting cylinder
FILLING VALVE
  • A mechanical level valve with extremely reliable and sturdy moving filling tube and centering cup: allows the positioning of the bottle without any movement in height.
  • Designed with a limited number of components for a complete cleaning, to avoid every possible area of product stagnation
  • The pressurization of the bottle takes place through a dedicated circuit free of liquid particles (dry pressurization), this guarantees less foaming during filling of CSD
  • Inside the valve, the product circuit is isolated from the outside “control circuit” through a membrane with a total absence of sliding gaskets
  • The air returning from the bottle never comes into contact with the product inside the tank,
  • Centralized control for the simultaneous height adjustment of the filling tube for all the valves
  • The decompression phase (Snift) takes place with the vent tube raised, reducing foaming and product loss. The residue is collected and discharged.
HYGIENE
  • The sanitation phase is very simple and is fully automatic, by means of a control on the operator panel: the machine prepares itself for the electro-pneumatic control of all the on-off valves.
  • The sanitation cycle is carried out in such a way that the solution laps against all the internal areas of the filler with forced flows.
  • Automatic dummy bottles:Thanks to the moving filling tube that characterizes the filling valve, it was possible to make an engagement/disengagement system with extremely simple and functional electro-pneumatic control that ensures there is no contact between operator and machine.
  • The absence of a pneumatic lifting cylinder guarantees greater cleanliness: no lubrication of the moving parts.
  • Circuit preset for high temperature CIP.

Materials


Bottles from 0,125 to 3000 ml

Type


The filling machine has been designed for filling glass, PET and refPET bottles

Output


Fillers from 20 to 100 valves

Up to 50,000 b/h

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